First, my company washing machine products from the development put into operation has been 10 years, is now sold eight hundred Taiwan, equipment operation are normal, stable and reliable, so that the entire production line running smoothly to ensure the use of the interests of manufacturers. The major pharmaceutical companies and plastic plug production enterprises are using this product; such as: Harbin Pharmaceutical Group Pharmaceutical Factory, the size of a total of more than 40 sets of products, of which each batch of 200,000 have nearly 20 units; North China Pharmaceutical each batch of 12 million There are only 12 units; stone group each batch of 20 million have 9; Shanghai New Pioneer Group of the specifications of nearly 20 products; Shandong Lu anti-12, etc .; rubber plug manufacturers Hubei Huaqiang each batch of 180,000 6, Taiwan Shengzhou, Henan Songshan, Jiangsu Bo Sheng, Jiangyin Lanling, etc. are using the company's products; the current products are exported to Russia, Ukraine, Vietnam and other countries. See the user list for details.

Second, in the design structure of the advantages

A) PLC, touch screen, frequency changer and other electronic components are imported accessories, reliable quality.

B) Pneumatic components and other components are selected domestic advanced, reliable quality manufacturers fixed supply.

C) SUS316L and SUS304 plate selection of imported materials.

D) The washing machine is equipped with automatic and manual control, dynamic display, fault alarm, interlock control, automatic record printing and other functions.

E) Control cabinet and unit separation design, to prevent the unit running temperature rise, damage to the control cabinet of electronic components (several units of imported units have been damaged), so as to obtain a reliable operation.

F) Feed sampling port interlock.

G) The feed port is open on the side wall of the cleaning tub. After the feed is completed, no additional parts are left in the cleaning tank, which is conducive to no pollution. The first generation of our company is the central tube from the rear of the feed, because the central tube after feeding, the pipe wall is difficult to clean, especially after sterilization vacuum, due to wall moisture reduction, adhesion on the wall Of the dust was vacuum suction and fly to the cleaning tank and the plastic plug easy to produce secondary pollution, a source of pollution. In addition, this feed method makes the spray pipe can not enter from the middle, only from the outside of the cleaning tube to achieve the spray. Distance away, the washing water was washed away a large part of the block, the effect is not good, after the GMP expert recommended to change the side wall feed.

H) outlet design is relatively large, points φ370 and φ380 two, the benefits of the following two points: 1. The material will not produce extrusion. The temperature of the plastic plug is still relatively high, once squeezed, due to friction rubber plug easy to produce dander, a large outlet to ensure the absolute safety of the rubber stopper. 2. Can do cleaning cages and maintenance manhole.

I) There are omni-directional CIP self-cleaning function in the cleaning box, and four 360 degree rotary spray nozzles are sprayed.

J) with high strength, high rigidity of the wall support frame, load, no deformation. Because the use of flexible structural design, and the other according to product specifications, the box will use a special structure of the suspension support to ensure long-term stable operation of the product; different from other manufacturers of direct bearing support, easy to damage the bearing is not easy to replace, and may Resulting in serious contamination of metal chips.

K) Reliable and durable end face mechanical seal.

L) cleaning machine in the positive pressure, negative pressure, high temperature, room temperature alternating and other complex work, in order to prevent micro-deformation, the company's cleaning box manufacturing thickness of 6mm; large size cleaning machine thickness of 8mm.

M) open water, air pipe layout, easy to observe and at any time maintenance.

Beautiful appearance design.

Third, the use of a number of advanced cleaning technology

1, slow rotation and stirring, stirring baffle to enhance the automatic uniform after the plug.

2, the central tube on the side of the strong spray, direct spray rubber stopper, the rubber plug dirt quickly fall off the formation of the center of the high radial wave, the dirt discharged through the overflow tank overflow. Overflow length is long, along the cleaning box axial length of about 75% of the opening, the overflow effect is good.

3, equipped with reasonable calculation and design after the design of low-frequency ultrasonic cleaning device, cleaning effect is good, do not leave any pieces of rubber saddle parts of the cleaning dead ends, dirt clean after washing high. At the same time for some acid and alkali washing is not completely plastic plug, after washing do not leave white powder. Ultrasonic generator and power adjustment, work display and many other functions.

4, equipped with Danish Grundfos pump suction cleaning tank cleaning solution, the two cycles of filtration and then spray, so that cleaning fluid to maintain a clean state, greatly saving water.

Fourth, the use of saturated steam sterilization process

1, saturated pressure steam in the axial direction of the long radial direction sprayed into the cleaning barrels of rubber stopper, in the cleaning tank slow rotation and stirring, the sterilization temperature distribution. The temperature is not more than 0.8 ℃, the F0 value is small, the sterilization time is fast and the effect is good.

2, cleaning tank volume, rubber plug filling factor is small (33%), easy to stir even at 121 ℃ temperature, easy to produce rubber plug softening extrusion, adhesion phenomenon, and produce dander. Some manufacturers in order to reduce the size of the washing machine, rubber plug filling a large amount (more than 70%), stirring is very uneven, the temperature is also large, rubber plug softening extrusion is also serious.

5, vacuum drying and reheating vacuum drying process

A) vacuum drying and reheating vacuum drying process, rubber plug moisture up to 0.5 ‰, higher than the national "GMP" 1 ‰ requirements, which is difficult to achieve the target.

B) due to the use of this process, so the power of the washing machine configuration due to air electric heater power, so the machine power is also large. But the heating time is short, only ten minutes, so the power increase is not big.